3D Quality Control

Inspection

Advanced 3D Quality Control Systems & Comprehensive Testing

Precision Silicone Inspection Services for Global Compliance: Our advanced quality control systems feature state-of-the-art 3D vision measurement technology, automated inspection equipment, and comprehensive testing capabilities ensuring complete dimensional verification, material property validation, and detailed quality documentation for all silicone rubber components meeting international standards.

Comprehensive Inspection Capabilities & Equipment:

  • Complete FAI reporting (First Article Inspection) with full dimensional analysis and material property verification

  • Production validation testing for manufacturing process qualification and capability studies

  • Specialized silicone measurement techniques addressing unique rubber material properties and elastic deformation challenges

  • Automated inspection systems providing rapid quality control reporting and statistical process control data

  • Coordinate measuring machines (CMM) with laser scanning capabilities for complex geometry verification

  • Vision inspection systems detecting surface defects, dimensional variations, and color consistency

Advanced Testing & Validation Services:

  • Material property testing: tensile strength, elongation, compression set, hardness verification

  • Environmental testing: temperature cycling, humidity exposure, chemical resistance, UV aging

  • Biocompatibility testing: USP Class VI, ISO 10993, cytotoxicity, sensitization studies

  • Regulatory compliance testing: FDA validation, CE marking support, automotive PPAP documentation

  • Accelerated aging tests: long-term performance prediction, shelf-life validation

  • Contamination analysis: extractable studies, particulate detection, cleanliness verification

Quality Documentation Services & Reporting:

  • Detailed dimensional reports with statistical analysis and process capability studies (Cpk, Ppk calculations)

  • Material certification packages for medical and automotive applications meeting industry standards

  • Custom measurement solutions tailored to specific silicone component requirements and customer specifications

  • Real-time quality monitoring throughout high-volume production runs with SPC charting

  • Traceability documentation providing complete lot tracking from raw materials through finished products

  • Calibration certificates for all measurement equipment ensuring accuracy and compliance

Industry-Specific Quality Standards:

  • Medical device validation: ISO 13485, FDA 21 CFR Part 820, MDR compliance

  • Automotive PPAP requirements: IATF 16949, APQP documentation, MSA studies

  • Aerospace quality certification: AS9100, NADCAP compliance, material certifications

  • Food-grade validation: FDA CFR 177.2600, EU Regulation 10/2011, migration testing

Inspection Technology & Capabilities:

  • 3D coordinate measurement: accuracy to ±0.001mm, complex geometry capability

  • Optical measurement systems: non-contact inspection, high-speed scanning

  • Surface roughness analysis: Ra, Rz measurements, texture verification

  • Hardness testing: Shore A, IRHD, micro-hardness capabilities

  • Color measurement: spectrophotometry, color matching, consistency verification